Bulk Fuel and Lube Oil Filtration

Overview

OMSA offers a diverse range of products and solutions for diesel and lubricant filtration. With the ongoing demand for supply of diesel and lubricant oils, it has become imperative to supply cleaner product to various industries such as earthmoving, mining, transport, marine and others which account for an ever-growing economy in sub-Sahara Africa. Contamination is the biggest threat to the supply of clean bulk fuel product. Dirt particulate and water ingress during transport and storage of bulk products is the root cause of many equipment failures. OMSA offers products and solutions to assist in prevention of these failures. The cost of filtration and solutions versus production downtime or equipment failure is priceless.

Product Range

1. Diesel:

  • Water coalescer and separator filter manifold - up to 500 Liters /min
  • Manifolds assembled in various configurations
  • These units remove dirt particulate and water ingress

2. Lube Oils:

  • Filter manifold, dependent on viscosity of oil - up to 1000 Liters /min
  • Water absorbing filters, free suspended water - up to 80 Liters /min
  • Suitable for removing dirt ingress on gearbox, transmission, engine and hydraulic oils
  • Lube oil pumping station enclosed in a 20 foot container:
    • This system is typically utilised at oil storage depots - the complete solution is enclosed in a 20 foot container which is commissioned at our factory and then delivered to site which is based on the "plug and play" concept

3. Accessories:

  • Pre-filter (bag filtration):
    Pre-filters are fitted before filter manifolds and increase spin-on element filter life using a "bag filter" with a large surface area for dirt-holding capacity
  • In-line particle counter:
    This portable unit detects particle sizes via infra-red laser and displays ISO 4406 codes digitally on the cleanliness of a fluid Requires 9-36 Volt DC supply and will log data via fibre optic cable onto standard PC or laptop, 99.5% accuracy

We Offer

  • Top quality products in bulk filtration
  • Design and commissioning of diesel and oil lubrication systems
  • In-line diesel and oil conditioning and particle monitoring
  • Filtration training
  • Installation, maintenance manuals and procedures for product range

Resources and Structures

  • Design engineers for system solutions
  • Drawing office and draughtspeople using 3D Inventor
  • Production facility - 3000m²
  • On-site technicians
  • Comprehensive range for all filtration requirements
  • Sufficient stockholding of replacement parts and spares

Filter Manifold c/w Water Coalescer and Separator

Filter Manifold c/w Water Coalescer and Separator.

Technical Data

Fluid type
Diesel
Flow rates
2-way @ 0 - 200 Liters /min: flanged 3 inch ASA 150
3-way @ 0 - 300 Liters /min: flanged 3 inch ASA 150
4-way @ 0 - 400 Liters /min: flanged 3 inch ASA 150
5-way @ 0 - 500 Liters /min: flanged 4 inch ASA 150
Working pressure
Up to 10 bar
Replacement of
 
Spin-on filter
Differential pressure Δρ = 2.2 bar
Water coalescer and separator cartridge
 
Differential pressure Δρ = 1 bar
Drain
½ inch BSP lockable ball valve

Standard Filter Manifold

Standard Filter Manifold.

Technical Data

Fluid type
Diesel and lubricant oil
Flow rates
2-way @ 0 - 400 Liters /min: flanged 3 inch ASA 150
3-way @ 0 - 600 Liters /min: flanged 3 inch ASA 150
4-way @ 0 - 800 Liters /min: flanged 3 inch ASA 150
5-way @ 0 - 1000 Liters /min: flanged 4 inch ASA 150
Replacement of
 
Spin-on filter
Differential pressure Δρ = 2.2 bar
Pressure
Up to 10 bar

Filter Elements for Manifolds

Filter Elements for Manifolds

Technical Data

Filter elements ratings
3 μm, 6 μm, 10 μm, 25 μm
 
Absolute efficiency
99.5%
Nominal ratings
10 μm, 25 μm
Nominal efficiency
50%
Nominal micron rating
25 μm
Nominal efficiency
50%

Pre-Filters Standard

Pre-Filters Standard

Technical Data

Fluid type
Diesel
Flow rates
Single bag housing @ 0 - 300 Liters /min: flanged 3 inch ASA 150
Dual bag housing @ 0 - 600 Liters /min: flanged 3 inch ASA 150
3-bag housing @ 0 - 1000 Liters /min: flanged 4 inch ASA 150
Pressure
Up to 10 bar
Replacement of bag filter
Differential pressure Δρ = 1.5 bar
Drain
1 inch BSP lockable ball valve

Pre-Filters 316 Stainless Steel

Pre-Filters 316 Stainless Steel

Technical Data

Fluid type
Diesel
Flow rates
Single bag housing @ 0 - 300 Liters /min: flanged 2 inch DIN 50
2-way manifold @ 0 - 600 Liters /min: flanged 3 inch ASA 150
3-way manifold @ 0 - 900 Liters /min: flanged 3 inch ASA 150
4-way manifold @ 0 - 1200 Liters /min: flanged 4 inch ASA 150
5-way manifold @ 0 - 1500 Liters /min: flanged 4 inch ASA 150
Pressure
Up to 10 bar
Replacement of bag filter
Differential pressure Δρ = 1.5 bar
Drain
½ inch BSP lockable ball valve

Filter Bags

Filter Bags

Technical Data

Single filter bag or Dual core filter bag

Dual core filter bag:

  • Higher flow rates - smaller, less costly vessel can be used
  • Up to 35 times more effective than standard filter cartridges
  • Low differential pressure results in less energy consumption of pumps
  • Surface area is up to 65% greater than a similar size filter bag
  • Element change: weighs up to 75% less than a filter bag
  • Easier maintenance with reduced costs
  • Easy retro fit to existing filter vessels
  • Micron ratings: 1 μm, 5 μm, 10 μm, 15 μm, 25 μm, 50 μm,
    100 μm

Portable Contamination Monitor

Portable Contamination Monitor

Technical Data

Fluid type
Diesel and lubricant oil
Power supply
12 V DC
Operating temperature
80°C
Specifications
Sensor type - infra-red laser
Particulate ISO counts 4 μm, 6 μm, 14 μm, 21 μm
Digital display of ISO counts

In-Line Particle Counter

In-Line Particle Counter

Technical Data

Fluid type
Diesel and lubricant oil
Flow rates
Minimum 50 to 500 ml/min
Pressure
Up to 500 bar
Power supply required
9 V DC to 36 V DC
Operating temperature
80°C
Specifications
Sensor type - infra-red laser
Particulate ISO counts 4 μm, 6 μm, 14 μm, 21 μm
Digital display of ISO counts

Water Absorbing Filter

Water Absorbing Filter

Technical Data

Fluid type
Diesel and lubricant oil
Flow rates
Up to 80 Liters /min
Pressure
Up to 16 bar
Porting
2 inch SAE 4-bolt
Filter element rating
 
absolute
10 μm
nominal
25 μm

We Supply the following